LIVING WITH YOUR CAR Safety first!
Introduction Roadside repairs
If your car won't start
Jump starting
Wheel changing
Identifying leaks
Towing Weekly checks
Introduction
Underbonnet check points
Engine oil level
Coolant level
Brake and clutch fluid level
Power steering fluid level
Tyre condition and pressure
Washer fluid level
Wiper blades
Battery
Bulbs and fuses Lubricants and fluids Tyre pressures MAINTENANCE Routine maintenance and servicing Petrol models
Servicing Specifications / torque wrench settings
Maintenance schedule
Maintenance procedures Diesel models
Servicing Specifications / torque wrench settings
Maintenance schedule
Maintenance procedures REPAIRS & OVERHAUL Engine and associated Systems Petrol engine in-car repair procedures
Specifications / torque wrench settings
Compression test
Top Dead Centre - locating
Cylinder head cover - removal and refitting
Valve clearances - checking and adjustment
Crankshaft pulley/vibration damper - removal and refitting
Timing belt covers - removal and refitting
Timing belt - removal and refitting
Timing belt tensioner and sprockets - removal, inspection and refitting
Camshaft oil seals - renewal
Camshafts and cam followers - removal, inspection and refitting
Cylinder head - removal, inspection and refitting
Sump - removal and refitting
Oil pump - removal, inspection and refitting
Crankshaft oil seals - renewal
Flywheel/driveplate - removal, inspection and refitting
Engine/transmission mountings - removal and refitting
Oil pressure warning switch - removal and refitting Diesel engine in-car repair procedures
Specifications / torque wrench settings
Compression and leakdown tests
Setting the engine to Top Dead centre
Cylinder head cover - removal and refitting
Valve clearances - checking and adjustment
Crankshaft pulley/vibration damper - removal and refitting
Timing belt - removal and refitting
Timing belt tensioner and sprockets - removal, inspection and refitting
Camshafts and cam followers - removal, inspection and refitting
Camshaft oil seals - renewal
Cylinder head - removal, inspection and refitting
Sump - removal and refitting
Oil pump - removal, inspection and refitting
Oil pressure warning switch - removal and refitting
Oil cooler - removal and refitting
Crankshaft oil seals - renewal
Flywheel - removal, inspection and refitting Engine removal and overhaul procedures
Specifications / torque wrench settings
Engine overhaul -
Engine/transmission removal - methods and precautions
Engine/transmission - removal, separation and refitting
Engine overhaul - dismantling sequence
Cylinder head - dismantling
Cylinder head and valve components - cleaning and inspection
Cylinder head - reassembly
Fuel injection pump drive chain (diesel) - removal, inspection and refitting
Piston/connecting rod assemblies - removal
Crankshaft - removal
Cylinder block/crankcase - cleaning and inspection
Piston/connecting rod assemblies - inspection
Crankshaft - inspection
Main and big-end bearings - inspection
Engine overhaul - reassembly sequence
Piston rings - refitting
Crankshaft - refitting and main bearing clearance check
Piston/connecting rod assemblies - refitting and big-end bearing clearance check
Engine - initial start-up after overhaul Cooling, heating and air conditioning systems
Specifications / torque wrench settings
Engine coolant (antifreeze) -
Cooling system hoses - disconnection and renewal
Thermostat - removal, testing and refitting
Radiator electric cooling fan - testing, removal and refitting
Cylinder head temperature sensor - removal and refitting
Radiator and expansion tank - removal, inspection and refitting
Coolant pump - checking, removal and refitting
Heater/ventilation components - removal and refitting
Heater/air conditioning controls - removal and refitting
Air conditioning system - general inspection and precautions
Air conditioning system components - removal and refitting
Heater booster (diesel models) - removal and refitting Fuel & exhaust systems - petrol models
Specifications / torque wrench settings
Fuel system - depressurisation
Fuel lines and fittings -
Air cleaner assembly and air inlet components - removal and refitting
Accelerator cable - removal, refitting and adjustment
Accelerator pedal - removal and refitting
Fuel pump/fuel pressure - checking
Fuel tank - removal, inspection and refitting
Fuel pump/fuel gauge sender unit - removal and refitting
Fuel tank roll-over valves - removal and refitting
Fuel tank filler pipe - removal and refitting
Fuel cut-off switch - removal and refitting
Fuel injection system - checking
Fuel injection system components - removal and refitting
Manifolds - removal and refitting
Exhaust system - removal and refitting Fuel & exhaust systems - diesel models
Specifications / torque wrench settings
Fuel system - priming and bleeding
Fuel system - contamination problems
Air cleaner assembly and air inlet components - removal and refitting
Accelerator pedal - removal and refitting
Fuel tank - removal, inspection and refitting
Fuel gauge sender unit - removal and refitting
Fuel tank roll-over valves - removal and refitting
Fuel tank filler pipe - removal and refitting
Diesel injection system - checking
Diesel injection system electronic components - removal and refitting
Fuel injection pump timing - checking and adjustment
Fuel injection pump - removal and refitting
Injection pipes - removal and refitting
Fuel injectors - removal, testing and refitting
Glow plugs - removal, testing and refitting
Turbocharger - removal and refitting
Intercooler - removal and refitting
Manifolds - removal and refitting
Exhaust system - component renewal Emission control systems
Specifications / torque wrench settings
Evaporative loss emission control system (petrol models) - component renewal
Exhaust gas recirculation system - component removal
Oxygen sensor (petrol models) - removal and refitting
Catalytic converter - removal and refitting Starting and charging systems
Specifications
Battery - removing, refitting, testing and charging
Charging system - testing
Alternator - removal and refitting
Alternator brushes and voltage regulator - renewal
Starting system - testing
Starter motor - removal and refitting Ignition system - petrol models
Specifications
Ignition system - testing
Fault finding - preliminary checks
Ignition HT coil - removal, testing and refitting
Ignition system sensors - removal and refitting
Ignition timing - checking and adjustment | Transmission Clutch
Specifications / torque wrench settings
Clutch - checking
Clutch master cylinder - removal and refitting
Clutch pedal - removal and refitting
Clutch components - removal, inspection and refitting
Clutch release bearing - removal, inspection and refitting
Clutch hydraulic system - bleeding Manual transmission
Specifications / torque wrench settings
Gearchange cables - adjustment
Gearchange cables and gear lever - removal and refitting
Vehicle speed sensor - removal and refitting
Reversing light switch - removal and refitting
Oil seals - renewal
Transmission oil - draining and refilling
Transmission - removal and refitting Automatic transmission
Specifications / torque wrench settings
Fault finding - general
Selector cable - removal, refitting and adjustment
Selector components - removal and refitting
Transmission sensors - removal and refitting
Oil seals - renewal
Fluid cooler - removal and refitting
Automatic transmission - removal and refitting Driveshafts
Specifications / torque wrench settings
Driveshafts - removal and refitting
Driveshaft inner tripod joint gaiter - renewal
Driveshaft outer CV joint gaiter - renewal
Driveshafts - inspection and joint renewal Brakes and Suspension Braking system
Specifications / torque wrench settings
Front brake pads - renewal
Front brake caliper - removal, overhaul and refitting
Front brake disc - inspection, removal and refitting
Rear brake drum - removal, inspection and refitting
Rear brake shoes - renewal
Rear wheel cylinder - removal, overhaul and refitting
Rear brake pads - renewal
Rear brake caliper - removal, overhaul and refitting
Rear brake disc - inspection, removal and refitting
Master cylinder - removal and refitting
Brake pedal - removal and refitting
Hydraulic pipes and hoses - inspection, removal and refitting
Hydraulic system - bleeding
Vacuum servo unit - testing, removal and refitting
Vacuum unit vacuum hose and non-return valve - removal, testing and refitting
Pressure-conscious regulator valve - removal and refitting
ABS hydraulic unit - removal and refitting
ABS wheel sensor - testing, removal and refitting
Load sensing valve - removal and refitting
Traction control/Electronic stability control components - removal and refitting
Stop-light switch - removal, refitting and adjustment
Handbrake lever - removal and refitting
Handbrake cables - removal and refitting
Vacuum pump (diesel models) - removal and refitting Suspension and steering systems
Specifications / torque wrench settings
Steering knuckle and hub assembly - removal and refitting
Front hub and bearings - inspection and renewal
Front suspension strut assembly - removal and refitting
Front suspension strut - overhaul
Front crossmember/anti-roll bar and links - removal and refitting
Front suspension lower arm - removal, overhaul and refitting
Front suspension lower arm balljoint - renewal
Rear hub and bearings - inspection and renewal
Rear shock absorber - removal, testing and refitting
Rear anti-roll bar and links - removal and refitting
Rear coil spring - removal and refitting
Rear suspension rear lower arm - removal and refitting
Rear suspension front lower arm - removal and refitting
Rear suspension upper arm - removal and refitting
Rear suspension tie-bar (control blade) - removal and refitting
Rear suspension crossmember - removal and refitting
Steering wheel - removal and refitting
Steering column - removal, inspection and refitting
Power steering rack - removal and refitting
Power steering gear rubber gaiters - renewal
Power steering hydraulic system - bleeding
Power steering pump - removal and refitting
Power steering fluid cooler - removal and refitting
Track rod end - renewal
Wheel alignment and steering angles Body equipment Bodywork and fittings
Specifications / torque wrench settings
Maintenance - bodywork and underframe
Maintenance - upholstery and carpets
Minor body damage - repair
Bumpers - removal and refitting
Radiator grille - removal and refitting
Bonnet - removal, refitting and adjustment
Bonnet lock - removal, refitting and adjustment
Door inner trim panel - removal and refitting
Door window glass - removal and refitting
Door window regulator - removal and refitting
Door handle and lock components - removal and refitting
Door - removal and refitting
Exterior mirror and glass - removal and refitting
Interior mirror - removal and refitting
Boot lid - removal and refitting
Boot lid lock components - removal and refitting
Tailgate - removal and refitting
Support struts - removal and refitting
Tailgate lock components - removal and refitting
Central locking system components - testing, removal and refitting
Windscreen and fixed windows - removal and refitting
Body side-trim mouldings and adhesive emblems - removal and refitting
Sunroof - adjustment
Seats - removal and refitting
Seat belts - removal and refitting
Interior trim panels - removal and refitting
Centre console - removal and refitting
Overhead console - removal and refitting
Glovebox - removal and refitting
Facia - removal and refitting
Wheelarch liner - removal and refitting
Fuel filler flap and lock - removal and refitting Body electrical system
Specifications
Electrical fault finding - general information
Fuses, relays and timer module - testing and renewal
Switches - removal and refitting
Bulbs (exterior lights) - renewal
Bulbs (interior lights) - renewal
Exterior light units - removal and refitting
Headlight and front foglight beam alignment - checking and adjustment
Headlight levelling motor - removal and refitting
Instrument panel - removal and refitting
Instrument panel components - removal and refitting
Clock - removal and refitting
Horn - removal and refitting
Wiper arms - removal and refitting
Windscreen wiper motor and linkage - removal and refitting
Tailgate wiper motor assembly - removal and refitting
Trip computer module - removal and refitting
Auxiliary warning system - component renewal
Anti-theft alarm system
Cruise control system - component renewal
Windscreen/tailgate washer system components - removal and refitting
Radio/cassette player - removal and refitting
Compact disc autochanger - removal and refitting
Speakers - removal and refitting
Radio aerial - removal and refitting
Airbag units - removal and refitting
Airbag control module - removal and refitting
Airbag sliding contact - removal and refitting
Parking sensor system
Traveller assist system (TAS)
Electric seat components - removal and refitting
Cigarette lighter - removal and refitting Wiring diagrams REFERENCE Dimensions and weights
Conversion factors
Buying spare parts
Vehicle identification numbers
General repair procedures
Jacking and vehicle support
Disconnecting the battery
Tools and working facilities
MOT test checks
Fault finding Glossary of technical terms
Index |
Les revues techniques Haynes sont publiés depuis les années 50 par l'éditeur britannique Haynes qui, avec 150 millions de livres vendus, est de loin le premier éditeur mondial de manuels d'entretien et de réparation de voitures automobiles.
Dans chaque manuel d'atelier Haynes, une voiture est entièrement démontée puis minutieusement remontée, en utilisant aussi peu d'outils spéciaux que possible. Les différentes activités de réparation et d'entretien sont photographiées à foison.
Langues: Les "Haynes Car Service and Repair Manuals" sont uniquement disponibles en anglais. Ils sont toutefois livrés avec un petit dictionnaire technique anglais-français gratuit, également publié par Haynes. Il comprend un glossaire de quelque 1200 termes et expressions techniques.
